Colin
Retired.
- Joined
- Sep 17, 2017
- Messages
- 1,663
- Reaction score
- 2,542
- Location
- Huddersfield.
- Hardiness Zone
- 7
- Country
Hi,
Well done Logan; at least you keep busy.
Many thanks Ian for your kind comments which I appreciate. Yes being neat is something that was beaten into me as an apprentice and I'm now pleased the engineers were so rough on me; I like being tidy. Thanks for asking; as I became more involved in vintage radio restoration my workshop facilities grew with my enthusiasm; I started with very basic kit like a mutimeter but as time passed by I did lots of experimenting. The test panel supplies lots of voltages in both AC/DC; the bottom row of switched sockets are supplied from a large computer PSU (power supply unit) these being regulated. The mains radios were easy to power up but for my own safety I added an isolation transformer/ 100W test lamp and also a Variac; the variac was very useful in that I could bring up the mains 240V voltage slowly; to plug in one of these old sets that possibly hadn't worked for over thirty years directly to full 240V could prove highly entertaining with the loud bang and pretty blue flashes as components exploded; these old radios are lethal to play around with many having a "live chassis" to pick up one of these with a live chassis whilst it is under power would be the last thing ever done. I've seen 350VAC quite often whilst taking a reading directly from such a chassis.
I was always very careful indeed; my workshop had a dry wooden floor; this was covered by thick cushion floor overlaid by carpet; my metal seat had plastic feet; it was very common for me to hook up lots of capacitors and other components like an output transformer using leads with crocodile clips; I would have the chassis quite open on the bench but coupled up to the Marconi workshop loudspeaker lots of these on high voltage but I always felt safe enough never taking chances and ensuring I never looked directly into the end of an electrolytic capacitor. I progressed into winding my own transformers; field windings and tuning coils etc; an open circuit mains transformer would strike fear into the average restorer because having one of these rewound is expensive so I bought a maual AVO coil winder and started to wind small output transformers and with more confidence started to wind mains transformers; I only made one mistake winding my first mains transformer which was to supply the rectifier valve etc; the rectifier needed 350V so I happily wound the secondaries for 350V but when I installed and powered up I found only 175V on each side of the valve; I had center tapped the winding but hadn't realized I needed to wind for 700V then each side of the center tap would give the required 350V but a lesson quickly learned and easy enough to correct. A Bush DAC 90 output transformer has 3,000 turns of very fine enamelled copper wire; a lot of care was needed not to snap the wire.
I constructed my own PSU giving six voltages allowing me to power up portable battery powered radios; I've rambled on enough but vintage radio restoration is a big hobby incorporating many skills and I stress this hobby could prove lethal so I don't recommend it to anyone who is unfamiliar with electricity.
The pictures below show my coil winders these being the manual AVO and the two expensive German Aumann electric winders also a better picture of the test panel and all the test kit I gathered over the years; most of this has now gone and I no longer restore vintage radio; I enjoyed the hobby for over ten years though.
I converted the radio workshop installing my Jubilee lathe but found this to be a mistake due to dust so I ended up converting the garage into a full time workshop; I sold the restored Jubilee and bought a Graduate lathe which I fully restored and still have; I never let up on my hobbies or work around the home and gardens; it keeps me fit and active.
Kind regards, Colin.
Well done Logan; at least you keep busy.
Many thanks Ian for your kind comments which I appreciate. Yes being neat is something that was beaten into me as an apprentice and I'm now pleased the engineers were so rough on me; I like being tidy. Thanks for asking; as I became more involved in vintage radio restoration my workshop facilities grew with my enthusiasm; I started with very basic kit like a mutimeter but as time passed by I did lots of experimenting. The test panel supplies lots of voltages in both AC/DC; the bottom row of switched sockets are supplied from a large computer PSU (power supply unit) these being regulated. The mains radios were easy to power up but for my own safety I added an isolation transformer/ 100W test lamp and also a Variac; the variac was very useful in that I could bring up the mains 240V voltage slowly; to plug in one of these old sets that possibly hadn't worked for over thirty years directly to full 240V could prove highly entertaining with the loud bang and pretty blue flashes as components exploded; these old radios are lethal to play around with many having a "live chassis" to pick up one of these with a live chassis whilst it is under power would be the last thing ever done. I've seen 350VAC quite often whilst taking a reading directly from such a chassis.
I was always very careful indeed; my workshop had a dry wooden floor; this was covered by thick cushion floor overlaid by carpet; my metal seat had plastic feet; it was very common for me to hook up lots of capacitors and other components like an output transformer using leads with crocodile clips; I would have the chassis quite open on the bench but coupled up to the Marconi workshop loudspeaker lots of these on high voltage but I always felt safe enough never taking chances and ensuring I never looked directly into the end of an electrolytic capacitor. I progressed into winding my own transformers; field windings and tuning coils etc; an open circuit mains transformer would strike fear into the average restorer because having one of these rewound is expensive so I bought a maual AVO coil winder and started to wind small output transformers and with more confidence started to wind mains transformers; I only made one mistake winding my first mains transformer which was to supply the rectifier valve etc; the rectifier needed 350V so I happily wound the secondaries for 350V but when I installed and powered up I found only 175V on each side of the valve; I had center tapped the winding but hadn't realized I needed to wind for 700V then each side of the center tap would give the required 350V but a lesson quickly learned and easy enough to correct. A Bush DAC 90 output transformer has 3,000 turns of very fine enamelled copper wire; a lot of care was needed not to snap the wire.
I constructed my own PSU giving six voltages allowing me to power up portable battery powered radios; I've rambled on enough but vintage radio restoration is a big hobby incorporating many skills and I stress this hobby could prove lethal so I don't recommend it to anyone who is unfamiliar with electricity.
The pictures below show my coil winders these being the manual AVO and the two expensive German Aumann electric winders also a better picture of the test panel and all the test kit I gathered over the years; most of this has now gone and I no longer restore vintage radio; I enjoyed the hobby for over ten years though.
I converted the radio workshop installing my Jubilee lathe but found this to be a mistake due to dust so I ended up converting the garage into a full time workshop; I sold the restored Jubilee and bought a Graduate lathe which I fully restored and still have; I never let up on my hobbies or work around the home and gardens; it keeps me fit and active.
Kind regards, Colin.